All good things › Forums › Morgan Builders forum › Basic Design Questions
Tagged: Basic
- This topic has 24 replies, 2 voices, and was last updated 11 years, 5 months ago by
Jaco Annandale.
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AuthorPosts
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October 27, 2014 at 20:44 #5717
Jaco Annandale
ParticipantHi There Q
I have been building my Morgan on and off for 6 Months and finally came to a point where I can start calibrating. ..And this has been a hoot…… love my Morgan.
Just a Basic design questions :
1. Is the top platform suppose to be parallel to the
bottom one ? Mine is not ?2. The Z platform is way out in terms of level.
Could this be because of 1.3. There are some cool additions to the Morgan Pro.
Will this additions ( Build Platform, pipe holders
ect ) be available for the “normal scratch builds”Thanks
Jaco -
October 30, 2014 at 18:49 #5722
Quentin Harley
Keymaster1. Yes, the platform is not quite level. As long as the bed is squared to the bearing rods, all is good.
2. It could be. If it does not reach, try adjusting the bed higher.
3. Since I am now building 3D printers full time, I have decided to do the same as Ultimaker, and do a delayed release on the new stuff. The free version will be just one version behind. That said, the Pro version is still being improved on cosmetically… Time for a new photo shoot.
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November 3, 2014 at 08:39 #5731
Jaco Annandale
ParticipantThx Q
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November 17, 2014 at 20:37 #5740
Jaco Annandale
ParticipantA stupid Question :
I have switched to the 1.75mm extruder.
How do I connect the 4mm PTFE bow-den tube to the tool head?Is there perhaps a tightening cone for the 4mm PTFE tube or am I on the wrong track ?
Thanks
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November 19, 2014 at 22:28 #5741
Quentin Harley
KeymasterApologies about the delay…
To attach the 4mm tube do the following:
1) Push a short piece of 4mm ID (6mm OD) tube over the 4mm teflon tube after the screw cap.2) sharpen the tip of the 4mm teflon tube in a pencil sharpener, and thread a M4 nut unto the tube, and keep going until the tube protrudes on the other side.
3) cut the sharpened tip off, and ream the inside with a 2mm drill bit to open it up – it would have compacted during threading.
4) Fit the tube and nut into the hole, and tighten. The 6mm tube should be short enough just to keep the nut down in the hole. Flare the outer tube a bit if it comes through the cap
5) Never force it… you only have to keep it in.
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November 20, 2014 at 06:53 #5742
Jaco Annandale
ParticipantThanks
Do you perhaps have a picture of this setup?
Another thing… Do you sell the metal extruder from the Reprap Pro seperatly?
Thanks
Jaco
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November 22, 2014 at 22:19 #5745
Quentin Harley
KeymasterThe metal extruder is from Printrbot, and a perk of working with the Robobeast guys. It is a very sexy little extruder, but you can still get better print performance from geared extruders.
I am building a machine for Geekfest… Will take pictures then.
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November 24, 2014 at 13:33 #5752
Jaco Annandale
ParticipantMuch Appreciated.
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February 12, 2015 at 13:07 #5847
Jaco Annandale
ParticipantHi
Build is complete and calibration is done.
What can be wrong with Morgan give bad prints, on the ends of the calibration phantom


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February 12, 2015 at 17:19 #5858
Quentin Harley
Keymaster
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February 12, 2015 at 17:27 #5859
Jaco Annandale
ParticipantHuh? Mnnnmmm. Please explain how you post a pic on the forum.
Im a total noob on WP,,!!
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February 12, 2015 at 17:41 #5860
Quentin Harley
Keymastersent you a mail…
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February 13, 2015 at 08:32 #5862
Jaco Annandale
ParticipantHi ( Lets try this again)
Build is complete and calibration is done.
What can be wrong with Morgan give bad prints, on the ends of the calibration phantom


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February 13, 2015 at 09:09 #5864
Quentin Harley
KeymasterHi Jaco, Fixed the photos. You need to add the link to the photo itself (download link) not the link to the dropbox page…
Back to the question. Seems you have Oscillations in the Theta arm. This can be due to belt tension, or it could be that something is loose in the drive shaft mechanism.
At what speed did you print the calibration cross?
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February 13, 2015 at 09:51 #5865
Jaco Annandale
ParticipantI used your HQ settings.
Ok, how tight must the belts be ?
What can be wrong in the drive shaft? Maybe the bilts are too loose?
Thx
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February 13, 2015 at 14:16 #5883
Quentin Harley
KeymasterBelts should be tight enough to prevent the arms wigling while the motors stand still. Not too tight (bending stuff is a good indication of that)
I used to put a lot of threadlock into the nuts on the drive shaft to prevent the rod tuning inside the inner pipe. That helped get rid of the ringing.
Recently I tried making the whole inner shaft out of solid metal on a lathe with good results. Not easy if you cannot lay your hands on a lathe, but a lot more reliable.
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February 13, 2015 at 21:45 #5890
Jaco Annandale
ParticipantMmmm i’ve got a big Mitco lathe at work. Will definitly try that.
Do you perhaps have picture or specs of the inner rod?
Thanks for all the help
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February 16, 2015 at 07:34 #5901
Jaco Annandale
ParticipantMorning all.
Well I decided to take the whole drive system apart and to re-assemble it again.
I did find the inner rod to have a small problem. it looks like the nuts at the end started to wear out the copper pipe. If you wiggle the pipe a little bit, you can hear the the nuts are loose in the pipe ( ;-> )
I then started to thing about the solid shaft for the inner tube.
Should I have a solid pipe with the inside ends threaded to be M8, and only connect a small piece of threaded bolt to each end? Or should i thread the whole pipe (which would be nearly impossible ).
Hmm I think a picture whould discribe it better !!
Will come back to you !!!
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February 16, 2015 at 21:55 #5916
Quentin Harley
KeymasterI made a drive shaft out of solid brass for a couple of my machines. If you want want I could sell it to you…
I am working on updating the morgan sources.
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February 17, 2015 at 08:11 #5922
Jaco Annandale
ParticipantYes please.
Can I come and Pick it up at H4H today? R? I’ll bring
Nelsons. -
February 21, 2015 at 17:24 #5933
Quentin Harley
KeymasterWorking better now?
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February 22, 2015 at 19:26 #5934
Jaco Annandale
ParticipantStill busy with the tear down. Will let you know asap. !!
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February 23, 2015 at 15:49 #5935
Jaco Annandale
ParticipantWell now !
I stuffed up my drivewheels when I tried to true it in the lathe.
It happen when you use too big machines for the job.
Wel start sort of from scratch !!!
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February 23, 2015 at 17:58 #5936
Quentin Harley
KeymasterLet me know if you want a laser set
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February 23, 2015 at 21:17 #5937
Jaco Annandale
ParticipantLaser set is 100%
Thanks Q
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